Morris Technologies

Morris Technologies (5)

Thursday, 19 July 2012 09:28

Morris Technologies Acquires Five-Axis Mill

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Morris Technologies, Inc. (MTI), a service provider specializing in additive manufacturing and CNC machining, has acquired a DMU 50 five-axis machine from Mori Seiki.  The DMU 50 machine is a state-of-the-art mill that features a performance-enhancing NC swivel rotary table, high rigidity, and a large bearing diameter in the B- and C-axis.  The equipment is the latest addition to MTI's world-class machine shop.

A five-axis machining center utilizes two axes in addition to the standard three axes (X/Y/Z), so the tool can move along five different planes. This allows the part to be fixtured just once as the tools and the table rotate according to the CNC specifications.  The result is parts that are produced with high precision and detail and tight tolerances.

Morris Technologies will utilize the DMU 50 machine to produce complex parts for the medical, aerospace, and other industries.  The new mill enhances the company's machining capabilities, which also includes EDM and Swiss turn.

Adam Collins, machining manager, believes this acquisition takes Morris Technologies to a new level.  "Until now, we've had a very complete shop, but the one missing piece of the puzzle was a five-axis (machine)," says Collins.  "We now have a facility that rivals others in the industry.  This is really exciting for us."

As the global leader in additive metal manufacturing, Morris Technologies also will use the five-axis machine to complement the company's extensive additive manufacturing capabilities.

Based in Cincinnati, Ohio, Morris Technologies, Inc. (MTI) has been on the cutting edge of manufacturing technologies since 1994.  MTI's heavy investment in research and development has enabled them to evolve into the global leader in additive-metal manufacturing processes and advance technologies by offering new materials and developing new hardware.  MTI also specializes in end-to-end product development, from engineering to prototyping to low-volume manufacturing.

For more information, visit: www.morristech.com or www.dmgmoriseikiusa.com/five-axis-dmu-series/dmu-50

Imagine opening a gift on Christmas morning and finding a body part in the box.  This happened to CJ Howard in 2010...well, sort of.

CJ was a normal, active teenager in 2002. He liked to snowboard, run, hike, cycle, and swim. And then one day he was diagnosed with osteogenic sarcoma, a form of cancer that led to part of his leg being amputated just below the knee.  He was 18 years old.

In 2008 he met Mandy Ott, a mechanical engineer working for a large aerospace company and an avid climbing enthusiast. He wasn't going to be deterred from joining her in her avocation.

Everything worked just fine, except for one thing: the prosthetic was quickly ruining the expensive climbing shoe on that foot. CJ would have the shoes resoled, but eventually would have to purchase new pairs.

Around this time, Mandy was working with Morris Technologies.  She was aware that the folks at MTI are experts in direct metal laser sintering (DMLS). A custom foot was an ideal "fit" for additive metal manufacturing. So a titanium foot was created.

CJ had taken part in the design of the foot, but by Christmas 2010, he had forgotten about it.

"I was completely shocked," says CJ. "When she handed me the box with the foot I was totally expecting to pull out a [climbing] rope, not a shiny, new climbing foot.  Definitely a one-of-a-kind gift!"

The new foot has advantages for CJ. Mandy reports that "the stiffness keeps him from slipping (unlike what he was using before), and the size helps him with crack climbing (and keeps him from getting stuck so easily)."

Other good news: CJ is nine years cancer-free April 2012.

Based in Cincinnati, Ohio, Morris Technologies, Inc. (MTI) has been on the cutting edge of additive manufacturing technologies since 1994.   MTI invests heavily in R&D and specializes in end-to-end product development, from engineering to prototyping to low-volume manufacturing.

For more information, visit: www.morristech.com

Morris Technologies, Inc. (MTI), the global leader of additive metal manufacturing, is proud to announce the availability of Stainless 17-4 PH for DMLS.

Stainless 17-4 PH has been in development at MTI since March 2011 and was released with full heat treatment properties in October 2011. This material is precipitation hardened and heat treated to exceed the minimum requirement of the AMS standards. It is comparable to typical commercial wrought properties. MTI offers multiple heat treatment options, ranging from H900 to H1150, yielding a range of material properties tailored to engineering applications.

The introduction of 17-4 PH is the latest addition to the 11 other alloys Morris Technologies offers for producing metal parts using additive manufacturing. A material property data sheet for 17-4 PH is located on the Morris Technologies website.

Morris Technologies employs a Research & Development team focused on additive metal equipment, process, and alloy development. This enables MTI to develop materials and introduce them to the market in a timely manner.

Based in Cincinnati, Ohio, Morris Technologies, Inc. (MTI) has been on the cutting edge of manufacturing technologies since 1994.  MTI's heavy investment in research and development has enabled them to evolve into the global leader in additive-metal manufacturing processes and advance technologies by offering new materials and developing new hardware.  MTI also specializes in end-to-end product development, from engineering to prototyping to low-volume manufacturing.

For more information, visit: www.morristech.com

Morris Technologies, Inc. (MTI) has been awarded a Small Business Innovation Research (SBIR) grant from the federal government.

Working in conjunction with Tinker Air Force Base, MTI will be developing methodology, processes, and analytical tools required for final machining of metallic aircraft components produced using additive metal manufacturing. The goal is to reduce qualification costs and time versus conventional manufacturing methods. In this endeavor, MTI is partnering with TechSolve, an Edison Technology Center.

As the global leader in additive metal manufacturing, Morris Technologies is ideally suited to conduct aerospace research using DMLS and EBM technologies.  "This is an important step toward helping the USAF resolve their diminishing manufacturing sources and material shortages through the use of additive metal processes," says Lloyd Fields, VP of MTI's Federal Business Unit. "The SBIR program is fundamental to our advancing additive manufacturing technology."

The project is expected to take up to nine months to complete.

Based in Cincinnati, Ohio, Morris Technologies, Inc. (MTI) has been on the cutting edge of manufacturing technologies since 1994.   MTI's heavy investment in research and development has enabled them to evolve into the global leader in additive-metal manufacturing processes and advance technologies by offering new materials and developing new hardware.  MTI also specializes in end-to-end product development, from engineering to prototyping to low-volume manufacturing.

For more information, visit: www.morristech.com

Morris Technologies, Inc. (MTI) has purchased an Arcam A2 electron beam melting (EBM) machine. MTI is the global leader in additive-metal manufacturing, and this acquisition enhances their arsenal of product offerings by making the EBM technology available to their customers in aerospace, medical, and other industries.

The Arcam A2 builds functional metal parts layer by layer using metal powder.  The powder is melted by a powerful electron beam to the exact geometry dictated by a 3D CAD model. Parts are built in vacuum at elevated temperatures resulting in stress-relieved parts with material properties better than cast and comparable to wrought material.

The acquisition of the EBM additive manufacturing machine will offer advantages to MTI's customers. "The Arcam A2 is a complementary technology to our existing DMLS additive manufacturing machines and will allow us to offer additional capabilities and solutions for our customers," says Greg Morris, CEO of Morris Technologies.  "Coupled with our extensive, world-class machining and finishing technologies, we believe that we can offer cost and time savings for a number of customer geometries and projects."

The Arcam machine will be installed at MTI's facility and ready for manufacturing in January 2012.  Initially, Morris Technologies will be focusing on building geometries from titanium (Ti 64). They plan ongoing testing of other alloy powders and will introduce other options as appropriate.

Based in Cincinnati, Ohio, Morris Technologies, Inc. (MTI) has been on the cutting edge of manufacturing technologies since 1994.   MTI's heavy investment in research and development has enabled them to evolve into the global leader in additive-metal manufacturing processes and advance technologies by offering new materials and developing new hardware.  MTI also specializes in end-to-end product development, from engineering to prototyping to low-volume manufacturing.

For more information, visit: www.morristech.com

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