ESI

ESI (17)

ESI Group announced the new version of its casting simulation software ESI ProCAST, a virtual manufacturing solution of ESI that enables foundries to improve the design and quality of the parts they produce. ESI ProCAST predicts manufacturing defects early and without the need for costly part production. Consequently, part design and manufacturing processes can be corrected well-ahead of production, achieving lower scrap rates and delivering quality parts in a consistent way.

ProCAST 2016 promises even quicker turnaround times with new workflows dedicated to gravity casting and high pressure die casting. Set-up time for gravity casting, the most widespread sand casting process, is reduced to just a few minutes, while the workflow for high pressure die casting addressed machine selection and bridges the gap between design and production to deliver increased efficiency on the shop floor.

Casting simulation helps industrial manufacturers and foundries comply with new and increasingly stringent market expectations and achieve the highest quality and productivity possible. To that end, ESI ProCAST provides a complete solution, covering all casting processes and the alloys used in diverse industry sectors and the latest 2016 version focuses on key industrial challenges specifically related to sand, investment and die casting processes in the automotive, aerospace and heavy industries.

In regard to sand casting processes, ESI ProCAST 2016 has been enriched with a dedicated workflow for gravity casting, enabling simulation set-up within minutes. Taking all process parameters into account to deliver highly precise results, this step-by-step approach can be customized to fit any foundry’s specific requirements and processes, delivering improved usability when repeating tasks. The new functionality is easy to use and can be mastered by any foundry within a few days.

Another notable enhancement to ESI ProCAST 2016 is the introduction of the machine selection workflow that draws on a dedicated database for high pressure die casting (HPDC) machines, including the Colosio machines. The new functionality enables the user to define the operating point and operating zone for any machine, using the Pressure (P)-Flow Rate(Q)² graph. This information is linked to ProCAST’s solver to achieve virtual piston control in real time. Enabling a user to set-up parameters just as on the real machine, this enhancement provides a considerable time gain for process-design, and delivers the possibility to run a virtual benchmark and select the appropriate machine for specific jobs.

Thursday, 30 January 2014 17:14

ESI Global Forum 2014

Written by

ESI Group, a solution provider in Virtual Prototyping for manufacturing industries, announced the next ESI Global Forum, its biennial event dedicated to Virtual Product Engineering. During this two-day conference, taking place on May 21 & 22 in Paris, France, ESI customers across industry sectors (Ground Transportation, Energy and Aerospace & Defense) will share their successes and best practices in Virtual Product Engineering.

This year, Eric Daubourg, COO of ESI France, has the honor of opening the conference and introducing keynote speakers: Toshihiro Araki, General Manager of the Integrated CAE Department of the Vehicle Component Technology, Development Division at Nissan Motor Company; Morello Sperandio, Scientific Director at AREVA; Hervé Gilibert, Chief Technology Officer at Airbus Defense & Space and, Eric Landel, Expert Leader in Numerical Modeling and Simulation, Renault.

In the afternoon and on the second day, the conference will feature parallel industry sessions, so that ESI’s customers may address the particular achievements and needs of the Ground Transportation, Energy, and Aerospace & Defense sectors in more detail.

The agenda for ESI Global Forum 2014 already includes many important papers and ESI is pleased to announce presentations from the following companies:

  • For Ground Transportation: Applus + IDIADA (Spain), AUDI AG (Germany), Jaguar LandRover (United Kingdom), Magna International (United States), Renault (France), PSA PEUGEOT CITROEN (France), Virtuelles Fahrzeug (Austria) and Visteon (France);

  • For Energy: AREVA NP (France), AREVA NP GmbH (Germany), Astrium (France), CEA (France), ONET Technology (France), STMicroelectronics (France) and Tractebel Engineering (GDF SUEZ) (Belgium);

  • For Aeronauticss & Defense: Airbus Helicopter (France), Astrium (France), Deutsches Luft- und Raumfahrtzentrum (DLR), European Space Agency (Netherlands), Hochschule Albstadt-Sigmaringen (Germany), OJSC Aviadvigatel (Russia), PCC Airfoils - LLC (United States), SNECMA (France) and SL Rasch (Germany).

To fulfill the needs of ESI’s growing vibro-acoustics user community, four vibro-acoustics workshops will run in parallel to the aforementioned industry presentations. These workshops will focus on Powertrain Exhaust and Intake, Wind Noise, Cabin Noise and Low Frequency Interior Acoustics.

On the first evening, participants will enjoy dinner on the scenic river Seine and have opportunity for informal discussions and networking. Throughout the conference, an exhibition area will allow ESI’s hardware and software partners to showcase solutions that sustain the innovation and productivity of ESI customers.

An Early Bird rate will be granted to participants registering before February 28, 2014.

For more information or to register, visit: www.esi-group.com/company/events/2014/esi-global-forum-2014

ESI Group announces the signature of a protocol for a multi-year strategic collaboration agreement with Astrium, Europe’s leading space technology company. Officially signed in Paris on November 16, 2012 during the Astrium R&T days, this agreement aims at developing Virtual Prototyping technologies and promoting Virtual Engineering in the space domain, and addresses critical needs in the design and manufacture of next generation launchers.

Astrium and ESI Group have implemented this long-term collaboration agreement with the intent to jointly ”co-create” new and innovative technologies, processes, and development methodologies for the space industry and its next generation launchers. The objective of this collaboration is to enable the space industry to rapidly build robust virtual prototypes of components, subsystems and systems of the new and improved launchers at various and early stages of the design and development cycle.

At the signing ceremony held in Paris on November 16, Hervé Gilibert, CTO and CQO of Astrium Space Transportation, described the collaborative intent of this agreement:

“For Astrium, today’s agreement with ESI Group sets a new standard in how we collaborate with our key industrial partners. Our intent is to align objectives and join forces to drive Astrium and its partners to the leading edge of global innovation, in order to maintain and reinforce the European leadership of Ariane in the global commercial launch services market.

The relationship of Astrium with ESI dates back to the 70’s before the creation of the EADS group, when ESI successfully accompanied the development of numerical simulation in the aerospace and aeronautical industry with the European Space Agency ESA/ESTEC. ESI has continued to pioneer Virtual Prototyping worldwide, primarily in the automotive industry where it has achieved most spectacular results.

Today both parties are convinced that a joint collaborative effort between Astrium and ESI is the best partnership solution to address the new global challenges of the space industry. We’re setting the scene for the next generation of space vehicles and technologies, while promoting Virtual Prototyping and Virtual Engineering.”

Eric Daubourg, COO of ESI France added: “Under this multi-year agreement, ESI is fully committed to supporting Astrium-ST in its quest for new methodologies in Virtual Prototyping that address the specific requirements of advanced space technologies. Our partnership with Astrium and the space community will enhance the national and international recognition of launcher and space technologies developed in Europe.”

Despite being at the forefront of technology, the European space industry must indeed face global challenges that are rising with the arrival of new international players. In this environment, the overall performance of launchers and their modularity and flexibility to accommodate customers’ needs must keep improving while manufacturing and operating costs must be drastically reduced. New designs, new manufacturing processes, and new multi material solutions have to be invented, tested, validated, and certified in record time.

Vincent Chaillou, COO, ESI Group concluded: “Such an evolution cannot be conducted using the traditional approach of trial and error on increasingly expensive ‘real’ physical prototypes. Virtual Prototyping enables the mandatory early evaluation of design and fabrication alternatives, and allows the rapid corrections of identified deficiencies.”

For more information, visit: www.esi-group.com or www.astrium.eads.net

Monday, 26 November 2012 12:20

ESI releases Virtual Performance Solution 2012

Written by

ESI Group announces the release of Virtual Performance Solution (VPS) Version 2012. Virtual Performance Solution enables you to virtually assess and optimize the overall performance of a future product at a very early stage of the design process. It cuts product development costs and time-to-market by reducing the number of physical prototypes, and by significantly improving the whole design process efficiency throughout the supply chain.

In various industries, manufacturers are striving to develop greener and safer products, using lighter materials and innovative designs, while ensuring leading-edge functional standards, including safety, comfort, NVH (noise, vibration and harshness), acoustics, stiffness and durability. VPS addresses all these key attributes and allows engineers to handle interactions across multiple - and sometimes conflicting - domains efficiently. Leading-edge accuracy is achieved in each domain by accounting fully for non-linear physics and manufacturing effects.

VPS enables efficient multi-domain optimization to master safety margins and lower product weight, reduce the number of physical prototypes, shorten design cycles and cut development costs. Featuring a single-core model for all domains of performance, and the ability to run all load cases on a single cluster, VPS reduces drastically the model conversion tasks and errors, and the lead times induced by synchronization between domains, in comparison to using multiple solvers on multiple hardware platforms.

VPS delivers outstanding performance for massively parallel computing for all domains of performance, and increases the overall workflow flexibility. The unified user environment for all domains (Visual-Environment) enables the management and the synchronization of the virtual engineering processes. Costs associated with multiple software installation and maintenance are reduced, and the efficiency of the whole engineering process is significantly enhanced.

Significant improvements in VPS 2012 specifically include:

  • the modeling of non-linear phenomena for Strength and Durability;
  • the modeling of highly damped components for Noise, Vibration & Harshness (NVH);
  • the accuracy of airbag deployment for Safety;
  • the handling of assembly pre-loads for all domains.

For more information, visit: virtualperformance.esi-group.com

Friday, 24 August 2012 09:15

ESI announces VA One 2012

Written by

ESI Group, announces the release of VA One 2012. VA One is a complete solution for simulating noise and vibration across the full frequency range and seamlessly combines Finite Elements, Boundary Elements (BEM), and Statistical Energy Analysis (SEA) in a single model. This new release includes an easy-to-use Design Optimization module that is fully integrated within the VA One environment, along with significant enhancements to VA One’s Boundary Element solvers that deliver faster solution times.

Design Optimization Module

When designing for noise and vibration performance, it is often useful to be able to optimize automatically or balance various parameters of a design in order to meet certain performance goals. A common application is to ‘balance’ the interior sound package in transportation applications in order to reduce mass whilst also meeting various performance targets. VA One 2012 provides a fully integrated Design Optimization module within the VA One environment. Parameter Variations, Parameter Optimizations and Monte Carlo simulations can all be performed quickly and easily using the VA One Graphical User Interface. VA One’s intelligent data caching also ensures fast solve times when using Design Optimization.

“Optimizing interior sound package is important in order to meet vehicle cost, noise, weight, and fuel efficiency targets” said Fumihiko Kosaka, Noise and Vibration Engineer, Mitsubishi Motors Corporation (MMC), “VA One is a standard tool for MMC and helps us meet our targets”.

Faster BEM models

The recent emergence of online cloud computing resources has opened up new possibilities for solving large BEM Models from desktop machines. VA One 2012 includes inbuilt support for solving BEM models in parallel on multi-core desktop machines, remote Linux machines, departmental networks, clusters and clouds. VA One automotive and aerospace BEM models, that previously required overnight execution on standard clusters, have been solved in minutes using Cloud computing (using over 800 parallel cores, while incurring negligible hardware costs). A new flexible ‘surge’ licensing option is being piloted in VA One 2012 to support this functionality. The BEM solvers in VA One 2012 have also been enhanced with a new adaptive integration scheme for standard BEM which results in faster solutions times, and a new preconditioner and iterative solver for Fast Multipole BEM which results in significant convergence improvements.

Productivity enhancements for Statistical Energy Analysis models (SEA)

New functionality has also been added to VA One 2012 for quickly editing the attributes of multiple SEA subsystems. This reduces the time required to build and modify SEA models resulting in significant productivity gains.

“We are pleased to announce the release of VA One 2012” said Dr. Phil Shorter, Director of Vibro-Acoustic Product Operations at ESI Group. “This release ensures our customers have access to advanced noise and vibration methods to help guide design, without needing customized processes for optimization or for solving large BEM models.”

For more information, visit: www.esi-group.com/products/vibro-acoustics/va-one

ESI Group, pioneer and world-leading solution provider in Virtual Prototyping for manufacturing industries, announces the list of keynotes and confirmed speakers to date for the second ESI Global Forum 2012, that will take place at the Sheraton Hotel & Marina in San Diego, CA, on 18 &19 October, 2012.

ESI Global Forum Keynotes

ESI will have the honor to welcome the Honorable John Engler, president of the Business Roundtable (BRT), former Governor of Michigan and former CEO of the National Association of Manufacturers. As BRT president, Engler will bring CEO expertise and insights to bear on major challenges facing the United States, including global competitiveness and innovation.

American engineer and former astronaut Fred Haise, who flew as the lunar module pilot on the aborted Apollo 13 lunar mission in 1970, will then deliver a keynote underlining the importance of innovation & technology deployment in industry.

A third keynote will be delivered by French physicist Dr Franck Delplace, Head of the Energy Savings Department at the French Electricity Board EDF Group. He will touch on the current challenges in the energy sector.

ESI Global Forum confirmed speakers to date

The forum covers a wide range of topics, addressing all aspects of engineering simulation with a special focus on applications in Aerospace & Defense, Ground Transportation and Energy & Electronics.

Confirmed speakers to date include:

  • Dave Furrer, Pratt & Whitney Aircraft (USA)
  • Eric Landel, Renault (France)
  • Hashik Shin, Renault Samsung Motors (Korea)
  • Annegret Mallach, Volkswagen AG (Germany)
  • Yasushi Hamada, MAZDA Motors (Japan)
  • Eric DeHoff & Sanjaya Fonseka, HONDA (USA)
  • Fuchun Zhu & Chirag S. Shah, Humanetics Innovative Solutions (USA)
  • Matt Sidlinger & James Ho-Jin Hwang, Genesis Systems Group (USA)
  • Michael Yang & Paul Blelloch, ATA Engineering (USA)
  • A. Stankus, T-Services on behalf of V. Stepannov, CIAM, Central Institute of Aviation Motors (Russia)
  • Per Josefsson, AP&T (Sweden)
  • Remy Besnard, CEA Valduc, Commission for Atomic Energy (France)
  • Andrew George, Brigham Young University (USA)
  • William Chen, Vanguard Space Technologies (USA)
  • Sebastian Bohn, Illumina (USA)
  • Franz Obermair, Upper Austria University of Applied Sciences (Austria)

An exhibition will run in parallel throughout the whole event, providing an opportunity for software and hardware partners to showcase their latest solutions and to demonstrate how they provide gains in productivity and performance. Event sponsors Cray Inc. and Silicon Graphics International Corp. will be present at the exhibition.

A gala dinner will be held on October 18, bringing together all attendees in an informal setting for private discussion and networking.

Who should attend? ESI Global Forum 2012 will cater to all willing to discover and share ideas and experiences related to Virtual Product Engineering. Participants registered so far include designers, engineers, analysts and decision-makers from customer and partner companies.

For more information or to register, visit: www.esi-group.com/corporate/events/2012/esiglobalforum2012

Monday, 16 July 2012 11:50

ESI Global Forum 2012

Written by

ESI Group, pioneer and world-leading solution provider in virtual prototyping for manufacturing industries, announces ESI Global Forum 2012 - an event dedicated to Virtual Product Engineering, featuring case studies and presentations delivered by some of ESI’s global clients and partners. The event will be held at the Sheraton Hotel & Marina in San Diego, California, on October 18 & 19.

ESI will have the honor to welcome as keynote speaker John Engler, president of the Business Roundtable (BRT), former Governor of Michigan and former CEO of the National Association of Manufacturers. As BRT president, Engler will bring CEO expertise and insights to bear on major challenges facing the United States, including global competitiveness and innovation.

The first ESI Global Forum 2010 took place in Munich, Germany; gathering over 300 visitors and featuring over 80 presentations. This year, ESI Global Forum will take place in North America and will address specific industry challenges, targeting the aerospace & defense sector, electronics & energy, and ground transportation. Case studies that will be presented during these two days will enable attendees to learn from the experience of global industry leaders. At the first ESI Global Forum, representatives included experts from Volkswagen, Audi, Nissan, Opel, PSA, EADS, Qualis Corporation, Bombardier, Eurocopter, Corus, Intel and Hewlett-Packard. All delivered technical presentations that illustrated how Virtual Product Engineering is contributing to meeting technical and business challenges. ESI is gathering an equally global and high quality group of speakers for ESI Global Forum 2012, assuring a successful and high value event.

The forum will also allow experts and end-users to learn the latest information on specific ESI product lines. Dedicated sessions will address Virtual Manufacturing (including casting, composites, sheet metal forming and welding), Virtual Performance (including crash, safety, NVH, comfort and durability, Virtual Environment (including vibro-acoustics, multiphysics and fluid dynamics) and Virtual Reality (3D immersive solutions).

An exhibition will run in parallel throughout the whole event, providing an opportunity for software and hardware partners to showcase how their latest solutions provide gains in productivity and performance.

A complimentary gala dinner will be held on October 18, bringing together all attendees in an informal setting for private discussion and networking.

Who should attend? ESI Global Forum 2012 will cater to all willing to discover and share ideas and experiences related to Virtual Product Engineering. Participants include designers, engineers, analysts and decision-makers from customer and partner companies.

For more information, visit: www.esi-group.com/EGF2012

Wednesday, 07 March 2012 09:30

ESI Releases the Latest Version of ACE+ Suite

Written by

ESI Group, pioneer and world-leading solution provider in virtual prototyping for manufacturing industries, announces the release of ACE+ Suite’s latest version. This unique multiphysics modeling and simulation software combines tools in advanced Computational Fluid Dynamics (CFD), Electro-Magnetics (EMAG), Gas Dynamics and Finite Elements Structural Analysis, all working in a seamlessly integrated manner, helping to take decisions based on several physics involved in product manufacturing or performance, speeding up product development processes and increasing final product quality.

ACE+ Suite addresses the increasing need of all industries to look beyond one domain of physics to the important interactions underlying the “cause and effect” relationships that drive the performance of products. The software is delivered in separate but connected modules designed for customers working on fast developing applications such as plasma and semiconductor processes, MEMS, biotechnology, microfluidics, fuel cells and battery as well those of mainstream automotive and aerospace applications.

Enhancements for the automotive sector

The latest version of ACE+ Suite comes with an advanced automatic meshing tool for creating polyhedral cells. The CFD-VisCART mesher can now process in parallel for Single Domain meshing, including boundary layer generation. The calculation time required to automatically create meshes for large models, with hundreds of millions of cells, can be drastically decreased!

Enhancements for the semiconductor industry

Plasma-based processes such as those used in the semiconductor and photovoltaic industries will benefit from improvements related to coupling electromagnetics (EMAG) with plasma models, essential when simulating for plasma. ACE+ Suite enables the modeling of Electromagnetic Wave Effects in large area high frequency coupled Plasma Reactors.

Addressing specific challenges of radiative heat transfer

Designed to reduce computational costs of radiation heat transfer models, the CAFVM Discrete Ordinate Method for Radiation generates results significantly faster than comparable algorithms, which helps industries such as the semiconductor industry solve problems related to reactive flow analysis and plasma models. ACE+ Suite provides a vast range of optical and thermal conditions including grey and semi-transparent media, Fresnel interfaces and participating media.

Enhancements for applications in the aeronautic industry

Also included in ACE+ Suite, CFD-FASTRAN density-based solver used to investigate supersonic speed flows in the aerospace and defense industries, has gained in accuracy with improved compressibility corrections for Turbulence models.

Other enhancements

CFD-VIEW, the software suite’s post-processor, extends support of cell-centered data visualization and supports logarithmic color maps; greatly helping visualization of large data variations. Also, ACE+ Suite offers improved linear and pre-conditioner choices for the multiphysics solver, including additional gradient calculation options. This will greatly help the users of this software in delivering results with desired precision levels and conversion settings.

“The latest release of ACE+ Suite includes a unique combination of specialized solvers incorporating highly accurate physics for specific applications spanning automotive, aeronautics and semiconductor industries”, affirms Anshul Gupta, Product Manager for CFD/Multiphysics Solutions at ESI. “Its advanced features give engineers the ability to make the right decisions in the development of innovative products.”

ACE+ Suite meets the Intel® Cluster Ready specifications and has passed the tests of the Intel® Cluster Checker, which means it can run smoothly on any Intel® device.

For more information, visit: www.esi-group.com/products/multiphysics/ace-multiphysics-suite

ESI Group, announces the release of PAM-RTM and PAM-FORM 2012, two numerical simulation applications dedicated to the manufacture of composite parts. This composites manufacturing simulation suite is a unique industrial solution to define and optimize manufacturing processes of dry textiles and prepregs, with the objective of achieving better part quality and lower production time cycle and cost.

Developed through partnerships in several fields including automotive, aerospace and defense, PAM-FORM is a virtual manufacturing solution dedicated to non-metallic forming processes. PAM-FORM enables realistic and predictive forming and pre-forming simulation of laminated composites, allowing engineers to select the most appropriate material, the right tooling design, and the best process parameters. “PAM-FORM helped us achieve our project goals: lower weight and cost of production while preserving the mechanical properties of the part. Additionally, it provided us with more information on optimizing our production process which can be reapplied to similar projects,” affirms Josef Krena, Development Manager at LETOV LETECKÁ VÝROBA Ltd., part of Latécoère Group.

PAM-FORM allows engineers to predict manufacturing defects, including wrinkling, excessive shearing, bridging or inappropriate thickness distribution; and to correct them by modifying the process parameters or the tooling. Josef Krena confirms: “Recently, we designed a forming tool for which we used PAM-FORM to optimize its tipping angle. It helped us reduce the cost of that tool without affecting the quality of the part.”

A best-in class tool, PAM-FORM addresses a large range of composites manufacturing processes: stamping, diaphragm forming, hand lay-up and rubber pad forming.

The latest enhancements mainly focus on dry textile preforming.

PAM-RTM is a simulation software application for resin injection or infusion of composite preforms with or without inserts and core materials. It provides an accurate prediction of the manufacturing process of thick, complex or large composite components commonly encountered in wind energy, aeronautics and automotive industries.

PAM-RTM covers a wide range of Liquid Composites Molding manufacturing processes: Resin Transfer Molding (RTM), Vacuum Assisted RTM (VARTM), Vacuum Assisted Resin Infusion (VARI), Compression-RTM and Articulated-CRTM (CRTM and A-CRTM). Simulating these processes allows engineers to determine the optimal injection strategy, minimize the injection time, control the curing cycle and manage the resulting porosity of the finished part.

Professor Jeferson Avila Souza, from the Federal University of Rio Grande, Brazil, comments, “We have chosen PAM-RTM due to its ability to run 3D models in a realistic way and simulate resin injection in parts such as small boat hulls, propeller blades and automotive parts. We have also considered that it can be handled by group members that do not directly work with numerical techniques. The simulation process is steady, leading to quick and reliable results.”

New in version 2012, a high performance solver manages thermal analysis of preheating, non-isothermal filling and curing in an even more accurate manner. Additionally, thanks to the active support of the University of Nottingham in the UK, a permeability database addressing a large number and variety of textiles is now available for PAM-RTM customers, and will be enriched over time.

For more information, visit: www.esi-group.com/products/composites-plastics/pam-form or www.esi-group.com/products/composites-plastics/pam-rtm

Wednesday, 11 January 2012 10:31

Latest Release of ESI’s Casting Simulation Suite

Written by

ESI Group, pioneer and world-leading solution provider in virtual prototyping for manufacturing industries, announces the latest release of ESI's Casting Simulation Suite, composed of ProCAST & QuikCAST. The suite provides a predictive evaluation of the entire casting process, including filling and solidification defects, microstructural changes and part distortion. It enables rapid visualization of the effects of design changes for cast parts, to aid in making the right decisions from an early stage of the manufacturing process. Virtual Prototyping enables foundries to shrink product development costs, reduce time to market, and increase product quality.

This new release includes a complete and new user environment, with a modeler that drastically reduces the preparation time thanks to a new methodology, new interface and enhanced automatic assembly. Also, the first release of the new pre-processor, Visual-Cast, provides set-up of process conditions straight onto the CAD topology, instead of onto the meshing. This gives the possibility of adapting the model to the simulation needs without resetting the process definition. This version of the Casting Simulation Suite also provides an advisor to assist in computing the mechanical properties of aluminum after age hardening treatment for parts like wheels, suspension components, cylinder heads and engine blocks. This tool has been originally developed by Rio Tinto Alcan, and by Michel Garat in particular.

New microstructure models are now available; for example for Ni-Resist and Compacted Graphite Iron, materials mostly used in the automotive industry.

To ensure sound castings, major functionalities like core gassing, oxide particles tracing and prediction of burn-on and mold penetration have been implemented.

In addition, users will benefit from the results of global research projects on light-weight materials and superalloys that will lead to improvements in centrifugal casting modeling and in the prediction of micro-porosity.

To further complement of the capabilities of its Casting Simulation Suite, ESI now distributes a filling system design tool. CTIF (Centre Technique des Industries de la Fonderie), a French casting research center, and ESI Group have signed an agreement for the exclusive distribution, support and development of SALSA 3D. The tool developed by CTIF calculates efficient filling systems for pressure die casting, following experimental and fundamental rules.

SALSA 3D helps calculate and size gating and running systems for the High Pressure Die Casting process. It assists in designing gates, runners and overflows by controlling the maximum gate velocity and thickness based on the available pressure machine. This potentially delivers significantly increased yield and reduced die development time and the filling system can be validated using ProCAST or QuikCAST.

SALSA 3D will be integrated gradually into the ESI Casting Simulation Suite, with the aim of offering a software combination that helps maximize productivity, reduce development time and improve the quality of parts.

For more information, visit: www.esi-group.com/casting

ESI Group, pioneer and world-leading solution provider in virtual prototyping for manufacturing industries, announces the latest release of VA One. VA One is a complete solution for simulating noise and vibration across the full frequency range, which seamlessly combines Finite Elements, Boundary Elements, and Statistical Energy Analysis (SEA) in a single model. This new release includes significant performance and productivity improvements, along with new functionality for full spectrum modeling of acoustic ducts.

Performance enhancements

The SEA and Hybrid modules of VA One have been optimized to make increased use of the multi-threading capabilities of multi-core desktop machines. Speedups of up to 4.5x have been observed for processing simulations on certain models running on quad-core desktop machines, when compared with previous versions of the software. The speedups were made possible because of the modern software architecture of VA One, and through the use of the latest Intel tools for software development.

“Intel® Parallel Studio XE 2011 is a comprehensive tool suite that provides an innovative threading assistant, compiler and libraries, memory threading error checker, and threading performance profiler,” said James Reinders, Director at Intel. “We are pleased to have collaborated with ESI Group on the performance enhancements in VA One 2011 and their utilization of Intel® Parallel Studio XE 2011.”

Productivity enhancements

The latest VA One release includes a large number of productivity enhancements, including new methods for quickly editing and updating the attributes of multiple objects in a model. This reduces model building time and provides more time for solving noise and vibration problems.

Modeling noise in ducts across a broad frequency range

The noise transmitted by duct networks is important in many applications. The new VA One release includes a unique functionality for quickly modeling the transmission loss of complex ducts with arbitrary cross-section, both above and below the plane-wave cut-on frequency.

“We are pleased to announce the release of VA One 2011,” said Dr. Phil Shorter, Director of Vibro-Acoustic Product Operations at ESI Group. “The performance enhancements in this release will benefit all VA One users and were obtained through the use of a modern software architecture and close collaboration with Intel.”

For more information, visit: www.esi-group.com/VAOne

Wednesday, 14 December 2011 10:55

ESI Announces the Release of Visual-Environment 7.5

Written by

ESI Group, pioneer and world-leading solution provider in virtual prototyping for manufacturing industries, announces the release of Visual-Environment 7.5, a flexible and open engineering framework within a common platform, addressing multiple simulation domains. Visual-Environment encompasses the entire Computer-Aided Engineering (CAE) process, from interfacing with Computer-Aided Design (CAD) to model set-up and post processing; all using a single core compute model.

This latest release Visual-Environment 7.5 provides important improvements related to software usability. Pre and post-processing are now visually integrated within the environment for improved user experience. Overall, this new version offers a better look and feel and common windows and page management that deliver enhanced graphic unity to run smooth, flawless workflows.

The increasingly intuitive user interface also offers greater interaction. For example, from the homepage, users can access shortcuts to their most common operations, recently loaded files, and useful quick links such as software highlights.

An ever-evolving platform, Visual-Environment adapts to the needs of various disciplines, solvers and industries. For each application in Visual-Environment, engineers can use the comprehensive modeling tool “Visual-Mesh” to generate, for complex geometries, solution quality meshes for various disciplines, including vehicle crash testing, passenger safety, NVH (Noise, Vibration and Harshness), heat treatment, welding, casting, and electromagnetics. The Visual-Viewer post-processing tool caters to the demanding requirements of the CAE community through its multi-page, multi-plot environment while the integrated software development toolkit, Visual-SDK, provides for customization and extension of the open architecture through process templates and macros.

The VisualDSS application, the end-to-end decision support system of Visual-Environment, allows for Engineering Change Management by propagating changes made from one iteration model to another. New in the Visual-Environment 7.5 release, users can directly create workflows, upload key results and reports, and compare iteration models online in the VisualDSS client web portal.

Interface with various disciplines

ESI’s Visual-Environment is flexible: every application can be updated individually.

Visual-Environment is open: version 7.5 boasts enhanced conversion utilities that facilitate the integration of data from third-party software. Other smart improvements in version 7.5 include better visualization; for instance, in the display of meshless simulation methods such as Smoothed Particle Hydrodynamics (SPH) and Finite-Point Method (FPM), and in visualizing airbag folding thanks to a new tool introduced in Sim-Folder. The complete support for Heat Treatment Advisor in Visual-Weld, enables realistic simulation by supporting chaining Welding and Heat Treatment in a manufacturing process.

Improved meshing abilities targeted at NVH and Internal Acoustics applications tremendously ease the meshing of cavities. Visual-Cast, the meshing-pre-post processing environment for foundry applications, provides for set-up of models using CAD topology; enabling the automatic update of iteration models and delivering considerable time gains.

Visual-Environment 7.5 incorporates engineering knowledge, best practices, process, workflow management and simulation content management into the engineering design process.

For more information, visit: www.esi-group.com/visual-environment

Wednesday, 05 October 2011 09:02

ESI releases Virtual Performance Solution 2011

Written by

ESI Group, pioneer and world-leading solution provider in virtual prototyping for manufacturing industries, announces the release of Virtual Performance Solution (VPS) Version 2011. Virtual Performance Solution enables ESI’s customers to shorten product development time by mastering design iterations and reducing costs while ensuring high quality standards.

The latest version of Virtual Performance Solution was developed to address today’s main industrial challenges. How to cope with new safety and environmental regulations for transportation, while reducing weight? How to anticipate the impact of new materials and manufacturing processes on product performance? How to reconcile conflicting requirements and bring revolutionary changes to increasingly complex products, while cutting development costs and time drastically?

Virtual Performance Solution 2011 provides numerical simulation across multiple domains: crash, impact & occupant safety; passenger comfort; linear and nonlinear statics & dynamics; strength and thermal performance; noise, vibration & harshness (NVH); and, most recently, interior acoustics.

New enhancements include a glass model to simulate head impacts on a vehicle’s windscreen; required by part of the Euro NCAP car safety performance assessment program. This new model was quickly adopted at Volkswagen AG, where Project Engineer Dr Helge Liebertz, commented: "At Volkswagen, we have been using Virtual Performance Solution for several years now, and recently, in collaboration with ESI, we improved head impact simulation on windscreen. Using a new non-local failure criterion for laminated glass in Virtual Performance Solution 2011, we could calibrate one criterion and evaluate its accuracy by comparing with several experimental results. We confirm its use at an industrial level as the criterion works very well for multiple load cases."

VPS 2011 offers unique multi-physics capabilities for multi-domain optimization with a single core model. It enables collaborative and simultaneous engineering work across domains and components, taking into account coupling effects, while saving model translation tasks between domains. Not having to deal with multiple solvers and individual processes for each product part leads to a significant reduction in the workflow’s complexity and hence enables faster design changes. VPS also allows customers to optimize safety margins, by improving simulation quality thanks to proper consideration of contacts, nonlinearities, and manufacturing history. Furthermore, VPS helps reduce IT costs by using one single scalable solution with fewer software installations.

VPS 2011 new features for NVH engineers include an improved interior acoustics module to predict the low-medium frequency response to structural loads.

The new VPS edition also integrates PAM-COMFORT, ESI’s solution for virtual seat prototyping. Along with the simulation of the trimming process, PAM-COMFORT accurately predicts the behavior of the seat under numerous loading conditions and for various design changes.

All simulations are fully compatible and available as a single package in a common user environment.

"This new release of Virtual Performance Solution includes new capabilities for improving not only vehicle crash worthiness and occupant safety, but also the passenger’s experience in general. It is now possible to decrease structural vibration and improve in-car acoustics, for instance; two parameters that directly impact a car’s ‘quality feel’. By enabling multi-domain virtual prototyping, Version 2011 helps streamline product development processes, accelerate project development cycles, and reduce costs,” declared Peter Ullrich, Virtual Performance Solution Product Manager, ESI Group.

For more information on Virtual Performance Solution, visit our website: www.esi-group.com/vps

Friday, 15 July 2011 10:48

ESI Group Announces New Release of VA One

Written by

ESI Group pioneer and world-leading solution provider in virtual prototyping, announces the release of VA One 2010.5. VA One is a complete solution for simulating noise and vibration across the full frequency range and seamlessly combines Finite Elements, Boundary Elements, and Statistical Energy Analysis (SEA) in a single model. This new release includes functionality for modeling BSR (Buzz, Squeak and Rattle) and Aero-Vibro-Acoustics.

Buzz, Squeak and Rattle (BSR)

BSR is an acoustically perceived quality attribute that consistently ranks as one of the top “things gone wrong” for many new products. The VA One 2010.5 release includes unique functionality for efficiently predicting the loudness of BSR events that occur when a product is exposed to low frequency random noise and vibration. The new functionality is available to all existing VA One users and can be used to improve product quality and reduce the risk of warranty costs associated with product recalls.

Aero-Vibro-Acoustics

Accurate characterization of interior noise due to exterior flow over a structure can be a challenging task. The VA One 2010.5 release simplifies this task with the introduction of new functionality for modeling complex fluctuating surface pressure loads using data from CFD calculations or wind tunnel/flight tests. This new functionality is ideally suited for characterizing complex sources at low, mid and high frequencies. The VA One 2010.5 release also includes Aero-Acoustics functionality for modeling the radiation and scattering of exterior flow noise using Boundary Elements and Fast Multipole Boundary Elements.

Productivity enhancements

The VA One 2010.5 release contains around 70 additional performance and productivity enhancements across all modules.

"At Western Digital we are committed to designing quiet products for the management of digital information,” said Zakir Quabili, Principal Engineer at Western Digital. “VA One is an important tool in our noise and vibration design process.”

“We are pleased to announce the release of VA One 2010.5,” said Dr. Phil Shorter, Director of Vibro-Acoustic Product Operations at ESI Group. “The new methods for modeling BSR and Aero-Vibro-Acoustics in VA One 2010.5 are the result of a long term research program and ensure that our users have access to state of the art methods for vibro-acoustic analysis and design.”

For moore information, visit: www.esi-group.com

ESI Group, pioneer and world-leading solution provider in virtual prototyping, announces a one-day conference on how virtual prototyping helps reduce costs and increase competitiveness in the aeronautic sector. The conference will take place on Thursday, June 23rd, 2011 during the 49th International Paris Air Show Le Bourget 2011.

The conference, “Develop performance and competitiveness by integrating numerical simulation at the heart of your industrial approach”, will expose how virtual prototyping gives engineering teams the ability to explore various design scenarios at an early stage of the design process, thus reducing development risks, time and costs. The conference will address the industry’s key challenges across various disciplines at the heart of aircraft and spacecraft conception:

* Performance assessment of parts manufactured from composite materials or metallic alloys,
* The effect of the assembly processes on quality and performance,
* Managing simulation models and processes,
* The role of Virtual Prototyping in certification.

The conference will feature presentations demonstrating how the effective use of virtual prototyping is becoming a requirement for success in the aeronautic sector. Speakers include:

* Mr. Gérard Poirier, Deputy VP in charge of the partnership at DASSAULT AVIATION & Vice Chairman of Systematic cluster and ASTech cluster;
* Mr. René Colin, Operating Manager at SPACE, a non-profit association gathering European civil aeronautical industry actors;
* Mr. Josef Krena, Development Manager at LETOV Letecka Vyroba Ltd., Groupe LATECOERE;
* Mr. Paolo Ballocchi, Senior Project Engineer at BOMBARDIER AEROSPACE UK;
* Mr. Fouad El Khaldi, Product Operations - Strategy & Innovation General Manager at ESI.

This program will be followed by one-on-one workshops during which attendees will discuss with ESI experts.

ESI will also be present during the Paris Air Show at a booth held by the company’s industrial partner ONERA (G105, Hall 2B), a French aerospace research center who developed the CRIPTE code, commercialized by ESI as part of PAM-CEM, its electromagnetic software suite.

For more information on ESI’s Virtual Prototyping conference, visit: www.esi-group.com/corporate/events/2011/Le-Bourget-Airshow

And to find out more about Paris Air Show Le Bourget 2011: www.paris-air-show.com/en

ESI Group, a pioneer and world-leading solution provider in virtual prototyping, today announced the success of the composites simulation conference held on March 30, 2011 at the Paris-based JEC composites show.

With over 1,000 exhibiting companies, 27,000 visitors and 96 countries represented, the JEC show in Paris enjoys the status of being the biggest composites exhibition in the world.

ESI has actively participated in this event during the past decade and this year, for the second time, ESI's Composites Solution Manager, Patrick de Luca, co-hosted a conference dedicated to composites simulation. The conference program included a series of presentations from leading experts in the field of composites from around the world:

1) "Simulations for materials and manufacturing processes in composite intensive industries" by David Hudson, Director of Product and Market Strategy at Vistagy.
2) "Virtual design of lightweight components made of textile reinforced composites" by Professor Werner Hufenbach and Albert Langkamp from Technische Universität Dresden; Alexander Pabst, Project Manager and Research Engineer at Rolls-Royce Deutschland and Thomas Pyttel, Technical Consultant at ESI GmbH.
3) "Study of SAFRAN open 60' race yacht crashworthiness" by Nicolas Diot, Engineer - Equipments Mechanical Systems Design Department at Safran Engineering Services.
4) "Simulation of the Autoclave Assisted Resin Infusion process" by Solange Amouroux-Berthe, Process Engineer, Advanced Technologies Development Center at Dassault Aviation.
5) "Fiber simulation of distortion in composite structures" by Christian Brauner, Scientific Assistant at Faserinstitut Bremen E.V.
6) "Mechanical behavior in hybrid textile composite materials" by Dr. Asami Nakai, Associate Professor at Kyoto Institute of Technology.

Patrick de Luca, ESI Composites Solution Manager, commented, "every year thousands of people look forward to visiting the Paris JEC Composites show to find new ideas, partners or solutions that will foster their own innovation. The great success of the Composites Simulation Forum demonstrated that simulation technology plays a key factor in helping the composites industry meet its objectives. It is fascinating to see that beyond the large variety of origins of delegates, one can feel the common need for an end-to-end virtual prototyping solution."

Delegates at the JEC show 2011 also had the opportunity to learn more about ESI's Composites Simulation Suite by visiting ESI's booth in the 'software village' exhibition area.

For more information on ESI's Composites Simulation Suite, visit: www.esi-group.com/composites-plastics

Interested in attending an Expert Course on Composites? Visit: www.esi-group.com/CompositesExpertSeminar2011

Visual-Environment offers a flexible and open engineering framework within a common platform for applications and interfaces, addressing simulation domains simultaneously or on a stand-alone basis. With two releases scheduled every year, ESI customers benefit from an ever-evolving platform adapted to the needs of various disciplines, solvers and industries.

Along with an optimized workspace, Visual-Environment 6.5 includes general performance enhancements and notable updates to existing applications, all aimed at increasing productivity and efficiency. Examples include, a generic and consistent entity selection procedure to improve usability within the selection wizard, as well as optimal layer management in the Visual-Viewer application, which enables the study of multiple models in one window. In addition to managing enterprise workflows and simulation content within VisualDSS and its web client, customers will also benefit from this Decision Support System (DSS) for complete design lifecycle management.
Interface with various disciplines

Every application in ESI’s Visual-Environment is updated with each new release. For instance, Visual-Crash PAM 6.5 features a new Belt Tool to create a multi-point seat belt in just a few clicks and a new plot editor to visualize and edit curves, supporting the crash and safety simulation solver PAM-CRASH.

This latest release of  Visual-Environment also incorporates three new applications: Visual-CEM for computational electromagnetic (CEM) simulations, Visual-Composite Materials for composite structure manufacturing and Visual-Weld for welding and heat treatment simulations. While Visual-CEM includes a harness manager to handle all types of cable networks, from simple lines to sophisticated bundles, Visual-Composite Materials now allows the management of material data related to shape distortion simulations. As for Visual-Weld, visualization is improved thanks to the creation of weld sequence animations. The automatic creation of reports and weld lines is also available in version 6.5.
Support for NVH & Interior Acoustics

In a special release, Visual-Environment 6.6 is being simultaneously made available with version 6.5 for selected ESI customers. In version 6.6 the setup of Noise, Vibration and Harshness (NVH) simulations ranging from Structural Transfer Functions and Point Mobility Analysis to full Vehicle Interior Acoustics with road excitation, is possible. The 6.6 edition provides advanced tools to visualize acoustic coupling, create structural panels, as well as process automation for setting up NVH and Interior Acoustics models.  ESI’s Visual-Environment platform not only covers the complete sequence typically used in automotive NVH simulation, but also extends to the integration of Porous Elastic Materials (PEM) for improved predictability of the sound pressure level experienced by drivers and passengers.

“Our new NVH and Interior Acoustics module allows customers to improve their productivity by reusing data already available from other domains like Crash, Strength and Stiffness. Furthermore, the physical realism and accuracy of the NVH solution can be enhanced by bringing in the effects of the manufacturing and assembly history on the mechanical properties of the parts and assemblies,” said Willem Van Hal, NVH Product Manager at ESI Group.

“Our customers are our coaches and their constant feedback has been instrumental in guiding us forward,” said Anitha Nanjundaswamy Rao, Platform Product Manager at ESI Group. “With this latest release of Visual-Environment, ESI comes closer to delivering to its customers an integrated platform for End-to-End Virtual Prototyping.”

For more information, please visit: www.esi-group.com/visual-environment

About ESI Group
ESI is a pioneer and world-leading solution provider in virtual prototyping that takes into account the physics of materials. ESI has developed an extensive suite of coherent, industry-oriented applications to realistically simulate a product’s behavior during testing, to fine-tune manufacturing processes in accordance with desired product performance, and to evaluate the environment’s impact on performance. ESI’s solutions fit into a single collaborative and open environment for End-to-End Virtual Prototyping, thus eliminating the need for physical prototypes during product development. The company employs over 750 high-level specialists worldwide covering more than 30 countries. ESI Group is listed in compartment C of NYSE Euronext Paris. For further information, visit www.esi-group.com.

ESI Group – Media Relations   
Stuart Aitken
T: +33 (0)1 41 73 58 46  
This e-mail address is being protected from spambots. You need JavaScript enabled to view it

Copyright © 2018 Prototype Today ®. All rights reserved.

|   Privacy Policy |   Terms & Conditions |   Contact Us |

All trademarks and registered trademarks are the property of their respective owners.

Additive Manufacturing Today